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Basic Info.
Product Description
The batch off cooling machine is used for cooling, folding and depositing the rubber strip that comes from the open mills or twin screw extruder.
Our Machine Advantage:
there are two structure types: overhead and floor-standing types, whose hanging racks are vertically turning with compulsive cooling. The rubber strip hanging bar adopts step by step cylinder or motor-reducer for driving. It consists of mainframe and electrical control system. The mainframe is composed of splicer, printing, slitter, isolation cooling, lifting device, hanging strip cooling, auto wig wag section, weighing, handrail, platform and supporting bracket etc. The electrical control system consists of main control cabinets, and there're emergency stop device in key areas.
Clients can choose high or low disposition according to the practical requirements. The high disposition batch-off line has hydraulic auto wig wag section, which can battle the rubber strip tidily, the strip tidy ratio≤100mm;there are three working positions for auto entering and outputting of material tray; auto rubber collecting device; auto cutter device; it has high automatization and can realize nobody operating.
The marking device with letter block auto changing function.
The slitting device can cut the rubber sheet to become 2/3/4/6 even width strips automatically.
The solution liquid volume on the rubber sheet surface can be controlled by an air knife.
The rubber sheet from the dipping tank to the rack bar conveyor through a special leading device to become very smooth and no trouble.
With the auto pick-up device for leading rubber sheet from the cooling rack bar to take-out Conveyor automatically.
With the special designed auto stacking device from the folding rubber sheet to pallet very tidy.
The pallet storing station can store 8~10 pallets with shifting-out function.
Auto lifter for transporting stacked pallets to the upper floor automatically.
Auto sampling, auto cutting, auto weighting , metal detector etc.
Specification Technology Parameter:
| Model | XPG-600 | XPG-800 | XPG-900 |
| Max Rubber Sheet Width | 600 | 800 | 900 |
| The Thickness Of Rubber Sheet (mm) | 4-10 | 4-10 | 6-12 |
| Linear Speed of Taking-in Sheet | 11~22m/min | 0~26m/min | 3~35m/min |
| Axial Fan | 0.37KW 5760m3/h | 0.37KW 5760m3/h | 0.37KW 5760m3/h |
| Swing range and frequency | 1.3m 10-16/min | 1.3m 10-16/min | 1.3m 10-16/min |
| Rubber strip temperature after cooling | ≤Room temperature+5ºC | ≤Room temperature+5ºC | ≤Room temperature+5ºC |
| Speed-adjusting frequency motor of lifting device | XWD5.5-1/23 | XWD5.5-1/23 | XWD5.5-1/23 |
| Speed-adjusting frequency motor of rubber swing device | XWD1.1-5-1/87 | XWD1.1-5-1/87 | XWD1.1-5-1/87 |
| Rubber bar pitch | 160 or 101.6 | 160 or 101.6 | 160 or 101.6 |
| Max hanging height of rubber strip | 1400mm | 1400mm | 1400mm |
FQA-Problems of customer concern:
About machine performance quality
1. Q: How to guarantee the quality of outsourcing parts?
A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2. Q: Which brand of electric part?
A: Use world famous brands, Siemens, Omron, Toshiba,ABB
Customer can specify the brand.
3. Q: Which PLC:
A: Siemens, Omron, Mitsubishi
4. Q: How to control the quality?
A: There are inspectors for inspecting equipment quality and performance, after assembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1. Q: When the guide engineer arrive at customer's factory?
A: If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1. Q: What is the warranty time?
A: 2 years after machine arrived at factory
2. Q: How to solve the problem?
A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.
Machine Mechanical Details:
Machine Electric Details:
Foreign Customers:
Our solutions:
Tire plant solution
Tube plant solution
Conveyor belt plant solution
Rubber mat plant solution
Waste tire recycling plant solution
Reclaimed rubber plant solution
Rubber product plant solution
Our products:
Tire making machines:
Rubber anbury mixer, internal mixer, dispersion kneader, two roll mill, TSR, batch off machine, extruder, calender, building machine, curing press machine.
Conveyor belt making machines:
Vulcanizing press.
Rubber mat making machines
Inner tube making machines
Global headquarter: Qingdao, China
Branches: Thailand, Sri Lanka.
Service
Plant engineering - We provide FREE layout design for new plant.
Supplier Integrity - 24/7 working machines, extremely reliable.
Plant Installation Support - Installation&commissioning service.
Spare Parts - Long lasting parts are manufactured by us, always available.
Maintenance/Optimization - Overseas engineers available.
Training - We provide FREE training for new plant.
Raw Materials - Raw material support exported from China.
1. Q: How to guarantee the quality of outsourcing parts?
A: First choice more than 2 suppler by tender, There are strict system and process for inspecting outsourcing parts. And there are outsourcing inspectors, after inspection, qualified goods, labeling and storage. Not qualified, return.
2. Q: Which brand of electric part?
A: Use world famous brands, Siemens, Omron, Toshiba, ABB
Customer can specify the brand.
3. Q: Which PLC:
A: Siemens, Omron, Mitsubishi
4. Q: How to control the quality?
A: There are inspectors for inspecting equipment quality and performance, after a ssembly, machine run continuously for at least 12 hours at one time, Total running time should be not less than 48 hours.
About installation
1. Q: When the guide engineer arrive at customer's factory?
A: If need installation on site, engineer will arrive at factory within one week after machine arrived at factory.
About after-sales service
1. Q: What is the warranty time?
A: 2 years after machine arrived at factory
2. Q: How to solve the problem?
A: Within one hour after getting customer' problem, inform the solution way, there are three ways for different conditions. 1, Which can be solved by phone or Email, it will be solved in two hours. 2. Which can be solved by Remote Control, it will be solved within four hours(machine is equipped by Remote Network Control Problem). 3. Which need solve it on site, engineer arrive at factory within one week(in the two years warranty date, engineer has the visa any time of the country where the machine.
Foreign Customers Visit Factory:
Will Gao
Sales manager
Qingdao Maoyuanfeng Industry & Trade Co.,Ltd
A:Shijidadao Road, Huangdao District, Qingdao, Shandong, China